BEST PRACTICES IN PREVENTIVE AND PREDICTIVE MAINTENACE: The way of an effective maintenance strategy.
GENERAL OBJECTIVE
To provide the participants the comprehensive course on preventive and predictive maintenance and how to implement the effective maintenance: (1) key element of maintenance and maintainability, (2) reliability factor in maintenance, (3) planning and scheduling, (4) maintenance budgeting, (4) managing preventive maintenance, (5) optimum predictive maintenance, (6) implementation predictive maintenance, (7) case study.
Recommended Participants
- Maintenance managers
- Operation managers
- Production managers
- Maintenance Engineers and supervisors
- Service Engineers and supervisors
- Work-over engineers and supervisors
- Logistic managers & staffs
Course Outline Best Practices in PM & PdM Maintenance Training
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1. Maintainability and Maintenance Maintainability concept, maintainability in product life cycle, life cycle cost, cost effectiveness, total life cycle cost visibility, maintainability and related interfaces, maintenance definition, maintenance category, optimum maintenance, maintenance time relationship.
2. Reliability Factors
Reliability function, failure rate and mean time betweenmaintenance (MTBF), main time to failure (MTTF), main time to first failure (MTFF), probability of survival, probability growth curve.
3. Planning and Scheduling
Maintenance planning, types of work to be planned, how to plan maintenance work, job estimating and scheduling techniques, gross versus net capacity, work order planning in detail, plan follow up.
4. Maintenance Information Flow
Purposes of maintenance information flow, maintenance work order, design of work order, work order types, three main parts of work order.
5. Managing Preventive Maintenance
Preventive maintenance, PM strategy for 3 equipment life cycles, justifying PM expenditures, PM System installation, access to equipment, PM frequency, common task, staffing the PM effort, strategies to get PM done, steps to install PM system, survey, PM
system improve professionalism.
6. Introduction to Predictive Maintenance
Introduction, advantages of predictive maintenance, failure in machinaries/equipment, somes techniques in predictive maintenance.
7. Optimum Predictive Maintenance Program
Selection of predictive maintenance system, microprocessor-based system, microprocessor, host computer, transducer.
8. Predictive Maintenance Program Implementation
Predictive maintenance program application, a successful program, the long term objectives and goals of a predictive maintenance program, management support, dedicated and accountable personnel, efficient data acquisition and analysis, equipment classification.
9. Parameter Monitoring
Vibration theory overview, mechanical equipment, machine-train component, unbalance, misalignment, mode shape and resonance, bearing and bearing type, gear and gearboxes, running speed (s).
10. Vibration Measurement
Measurement, general scheme of vibration measurement, transducer, conditioning amplifier, dynamic signal analyzer, transducer selection.
DATES & VENUE
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DATES : 2015
TIME : 8.00 am – 4.00 pm
VENUE : BANDUNG
Course Organizer in this Maintenance Training
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Handal Consulting & Training
Graha Tirtadi, 5th Floor, Jl. Raden Saleh No.20, CIKINI, Jakarta
Pejompongan, Jakarta 10210
Website:http://www. handaltraining.com
email: info@handaltraining.com
Phone: +62-21-39837475
Fax : + 62 21 – 5702113
24 hours Info : 021-70897550
SMS: 0812 8034 1963 0r 085770771168
PIN BB : 27F7CD13 or 24F39AE7
COURSE FEES
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Course Fee: Rp. 9.750.000,- including: training modules, merchandise, seminar kit, training certificate, 2 x coffee break & lunch, excluding accommodation and tax
Course Instructor in this Maintenance Training
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• Dr. Ir. I Wayan Suweca & Team
Graduated from Department of Mechanical Engineering Institut Teknologi Bandung in 1985. He received his Master degree, in 1987 from Ecole Centrale de Lyon, French. He then continued to pursue a Ph.D. degree and he was awarded in 1990. From 1987 he is a faculty member of the Mechanical Engineering Department of ITB. As a lecturer, he gives courses on Technical Drawing, Design of Machine Component, Finite Element Method, Computer Aided Design, Innovative Product Development, and Design Optimization. His research interests are in mechanical design, in design optimization, in maintenance, and in control vibration. He has published and or presented many papers in national and international seminars/proceeding in the field of mechanical design, design optimization, control vibration, finite element, stress analysis, and computer aided design. His experience in mining equipment and machinery are including as a engineering consultant of PT Tambang Batubara Bukit Asam, PT Timah Tbk, PT KA Indonesia, PT INCO, PT Geodipa, PT INKA, PT DAK Bangka, PT PAMA Persada, PT Pertamina, etc. He has been involved as an instructor in a number of industrial training, both publicly and in-house (mainly for oil and gas) company in field of Maintenance, Piping Technology, Valves Technology, Hydraulics and Pneumatics, Gear Technology, Stress Analysis, Failure Analysis, Finite Element Method (Theory and Software Application), etc.
